The technology of the Advanced Ballistics for High Energy Defeat (ABHED) bulletproof jacket, which was developed by the Indian Institute of Technology (IIT) Delhi along with Defence Research and Development Organisation (DRDO), was transferred to three companies. The technology of the lightweight jacket, which weighs at least 30 per cent less than the usual bulletproof jacket at 9 kg, was transferred to Midhani (Rohtak), SMPP Pvt Ltd (Delhi), and AR Polymers (Kanpur).

The jacket, designed to meet BIS Level V and VI standards, offers advanced ballistic protection while significantly enhancing soldier mobility.

KEY FEATURES

Revolutionary ballistic plates

The bulletproof jacket stands out for its state-of-the-art ballistic plates, made from advanced composite materials. These plates provide unparalleled protection while maintaining a lightweight design, a major improvement over traditional steel or ceramic plates.

Materials used are a ceramic layer which breaks or deforms the bullets upon impact, and the Ultra-High Molecular Weight Polyethylene (UHMWPE) Layer that absorbs and dissipates bullet energy, preventing penetration.

The plates are also modular, allowing customisation for specific missions, and are resistant to multiple hits, retaining effectiveness during sustained fire.

Multi-caliber protection

The plates are capable of withstanding bullets from various high-velocity firearms, including 7.62 mm rounds from AK-47s and sniper rifles, 5.56 mm rounds from standard assault rifles and 9 mm rounds from handguns and submachine guns.

This multi-caliber protection ensures the jacket’s adaptability to diverse combat scenarios, from urban warfare to sniper engagements.

Lightweight, mobility-driven design

The jacket weighs just 9 kg, a reduction of 20-30 per cent compared to older models weighing between 11-14 kg. This lighter design enhances soldier mobility, making it easier for troops to navigate high-risk operations without being bogged down by heavy gear.

The jacket features a modular design for tailored protection that includes front and back plates to shield the torso during high-risk missions, side plates which will cover critical areas like ribs and abdomen, and Optional Groin and Neck Guards that provide added protection during specialised operations.

The ballistic plates can endure multiple hits without losing effectiveness, ensuring soldiers remain protected during intense firefights.

Rigorous testing and certification

The plates underwent comprehensive testing to ensure battlefield reliability such as live fire trials, weather durability and blast resistance.

The ABHED jacket is a game-changer for soldiers in high-risk zones like Jammu and Kashmir and the Line of Actual Control (LAC). In addition to protection from gunfire, the plates reduce blunt force trauma, a common risk from bullet impacts.

A defence source said, “The ABHED system is a significant step forward in soldier protection. Its multi-hit resistance, lightweight design, and adaptability make it an invaluable asset in modern combat”.

Future innovations

The bulletproof jacket paves the way for advancements in ballistic protection. Future developments include integrating next-generation composite materials to further reduce weight and improve durability. Research is also underway into self-healing materials that can repair surface damage, extending the lifespan of the plates.

With this cutting-edge technology, India reinforces its commitment to equipping its armed forces with world-class protective gear, ensuring maximum safety for soldiers in the line of duty.